FLUX CORED WIRE MACHINE
BASIC TECHNICAL DETAILS AND LIST OF MACHINES FOR MANUFACTURING OF JOINING FLUX-CORED WIRE LIKE E 71T-1 (1.20MM)
| BASIC PARAMETERS AND METHOD | |
|---|---|
| The end diameter of Joining flux cored wire | 1.20mm |
| Strip Material | Low carbon Mild steel strip |
| Strip width | 12.00mm |
| Strip thickness | 0.80mm |
| FLUX FILLING RATIO | 12 TO 18% |
| Method of folding | BUTT |
| Production capacity | 2000 to 2500kgs per shift (12 HOURS). |
OUTLINE OF PRODUCTION PROCESS PLAN
We’ve innovatively designed a comprehensive line comprising 11 stations of a forming machine unit alongside a 3-head 600-diameter wire drawing and take-up unit. This integrated system efficiently processes strips through various stages at the forming station: cold bending, “U” forming, flux filling, and closure using the butt-type method. Following closure, the wire diameter undergoes reduction via forming rollers before advancing to the 3-head 600-diameter drawing and take-up unit, spooling the wire onto a bobbin. Subsequently, the wire transitions to the second line, featuring a 10-head 400-diameter drawing process meticulously tailored to achieve the desired finished wire size. Our Flux Cored Wire Machine technology expertise, spans as a Flux Cored Wire Machine manufacturer and Welding electrode flux exporter, ensuring precision and efficiency in welding electrode flux production.
LIST OF MACHINES
LINE-1
(FORMING UNIT WITH 3 Head drawing unit)
- Strip Pay off the unit to Forming unit (Dia 800 Bobbin)
- Online strip cleaning unit
| Forming Unit | |
|---|---|
| Total no of stations | 11 nos |
| Online flux filling unit | (700W servo motor with drive) Filling rate: 12-20%. |
| Take up unit. | (Dia 800 Bobbin) |
| Entire forming unit is operated by | touch screen and each roller speed Can be adjusted by VFD. |
| one set of Main rollers (150-160 mm dia) | one set of guide rollers will be supplied. |
Dia 600 -3 head drawing unit. The speed is automatically adjustable using sensors and VFDs.
Take up unit. (Dia 800 Bobbin) A touch screen operates the entire LINE-1. (HMI and PLC)
LINE – 2
(10 Head drawing unit-400 dia )-(2000 kgs/12 hours shift)
Wire pay-off unit. (Dia 800 bobbin)
Dia 400 -10 head drawing unit. The speed is automatically adjustable using sensors and VFDs.
Take up unit. ( Dia 630 Bobbin)
A touch screen operates the entire LINE -2. (HMI and PLC)
| The following machines are also required for production | |
|---|---|
| Flux mixing unit-1 no | 250 KGS/CHARGE |
| Flux Drying oven—1 no | 200 KGS /CHARGE |
| Strip and wire But welding machine | 3 nos |
| Stem Fixer | 1 no |
| DIN 800/630 Bobbins | 20 nos each |
| Oven for wire baking | 1 no-1000 TO 1500 KGS /CHARGE |
| Pointing machines | 2 nos |
| Strip Winding unit | 1 no |
| Shrink wrapping machine | 1 no |
| Vaccumm packing machine | 1 no |
| Weighing machine | 3 nos |
| Precision Layer winding Machine | 1no |
Flow Chart
