FLUX CORED WIRE MACHINE
BASIC TECHNICAL DETAILS AND LIST OF MACHINES FOR MANUFACTURING OF JOINING FLUXCORED WIRE LIKE E 71T-1 (1.20MM)
| BASIC PARAMETERS AND METHOD | |
|---|---|
| The end diameter of Joining flux cored wire | 1.20mm |
| Strip Material | Low carbon Mild steel strip |
| Strip width | 12.00mm |
| Strip thickness | 0.80mm |
| FLUX FILLING RATIO | 12 TO 18% |
| Method of folding | BUTT |
| Production capacity | 2000 to 2500kgs per shift (12 HOURS). |
OUTLINE OF PRODUCTION PROCESS PLAN
We design 11 stations of forming machine unit and 3 head 600 dia wire drawing and take up unit in one full line. The strip going through the forming station process cold bending, “U” forming,flux filling and closing by butt type method. After closing, the wire diameter is reducing by the forming rollers, and then it moves to 3 head 600 dia drawing and taking up in the bobbin. Then it will change to 2nd line of 10 head 400 dia drawing, process to get required finished wire size.
LIST OF MACHINES
LINE-1
(FORMING UNIT WITH 3 Head drawing unit)
- Strip Pay off unit to Forming unit (Dia 800 Bobbin)
- Online strip cleaning unit
| Forming Unit | |
|---|---|
| Total no of stations | 11 nos |
| Online flux filling unit | (700W servo motor with drive) Filling rate: 12-20%. |
| Take up unit. | (Dia 800 Bobbin) |
| Entire forming unit is operated by | touch screen and each roller speed Can be adjusted by VFD. |
| one set of Main rollers (150-160 mm dia) | one set of guide rollers will be supplied. |
- Dia 600 -3 head drawing unit. . The speed is automatically adjustable using with sensors and VFDs.
- Take up unit. (Dia 800 Bobbin) Entire LINE -1 is operated by touch screen.(HMI and PLC)
LINE – 2
(10 Head drawing unit-400 dia )-(2000 kgs/12 hours shift)
- Wire pay off unit..(Dia 800 bobbin)
- Dia 400 -10 head drawing unit. The speed is automatically adjustable using with sensors and VFDs.
- Take up unit.( Dia 630 Bobbin)
| The following machines are also required for production | |
|---|---|
| Flux mixing unit-1 no | 250 KGS/CHARGE |
| Flux Drying oven—1 no | 200 KGS /CHARGE |
| Strip and wire But welding machine | 3 nos |
| Stem Fixer | 1 no |
| DIN 800/630 Bobbins | 20 nos each |
| Oven for wire baking | 1 no-1000 TO 1500 KGS /CHARGE |
| Pointing machines | 2 nos |
| Strip Winding unit | 1 no |
| Shrink wrapping machine | 1 no |
| Vaccumm packing machine | 1 no |
| Weighing machine | 3 nos |
| Precision Layer winding Machine | 1no |
Flow Chart
