FLUX CORED WIRE MACHINE
BASIC TECHNICAL DETAILS AND LIST OF MACHINES FOR MANUFACTURING OF JOINING FLUX-CORED WIRE LIKE E 71T-1 (1.20MM)
BASIC PARAMETERS AND METHOD | |
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The end diameter of Joining flux cored wire | 1.20mm |
Strip Material | Low carbon Mild steel strip |
Strip width | 12.00mm |
Strip thickness | 0.80mm |
FLUX FILLING RATIO | 12 TO 18% |
Method of folding | BUTT |
Production capacity | 2000 to 2500kgs per shift (12 HOURS). |
OUTLINE OF PRODUCTION PROCESS PLAN
We’ve innovatively designed a comprehensive line comprising 11 stations of a forming machine unit alongside a 3-head 600-diameter wire drawing and take-up unit. This integrated system efficiently processes strips through various stages at the forming station: cold bending, “U” forming, flux filling, and closure using the butt-type method. Following closure, the wire diameter undergoes reduction via forming rollers before advancing to the 3-head 600-diameter drawing and take-up unit, spooling the wire onto a bobbin. Subsequently, the wire transitions to the second line, featuring a 10-head 400-diameter drawing process meticulously tailored to achieve the desired finished wire size. Our Flux Cored Wire Machine technology expertise, spans as a Flux Cored Wire Machine manufacturer and Welding electrode flux exporter, ensuring precision and efficiency in welding electrode flux production.
LIST OF MACHINES
LINE-1
(FORMING UNIT WITH 3 Head drawing unit)
- Strip Pay off the unit to Forming unit (Dia 800 Bobbin)
- Online strip cleaning unit
Forming Unit | |
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Total no of stations | 11 nos |
Online flux filling unit | (700W servo motor with drive) Filling rate: 12-20%. |
Take up unit. | (Dia 800 Bobbin) |
Entire forming unit is operated by | touch screen and each roller speed Can be adjusted by VFD. |
one set of Main rollers (150-160 mm dia) | one set of guide rollers will be supplied. |
Dia 600 -3 head drawing unit. The speed is automatically adjustable using sensors and VFDs.
Take up unit. (Dia 800 Bobbin) A touch screen operates the entire LINE-1. (HMI and PLC)
LINE – 2
(10 Head drawing unit-400 dia )-(2000 kgs/12 hours shift)
Wire pay-off unit. (Dia 800 bobbin)
Dia 400 -10 head drawing unit. The speed is automatically adjustable using sensors and VFDs.
Take up unit. ( Dia 630 Bobbin)
A touch screen operates the entire LINE -2. (HMI and PLC)
The following machines are also required for production | |
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Flux mixing unit-1 no | 250 KGS/CHARGE |
Flux Drying oven—1 no | 200 KGS /CHARGE |
Strip and wire But welding machine | 3 nos |
Stem Fixer | 1 no |
DIN 800/630 Bobbins | 20 nos each |
Oven for wire baking | 1 no-1000 TO 1500 KGS /CHARGE |
Pointing machines | 2 nos |
Strip Winding unit | 1 no |
Shrink wrapping machine | 1 no |
Vaccumm packing machine | 1 no |
Weighing machine | 3 nos |
Precision Layer winding Machine | 1no |
Flow Chart
WELDING ELECTRODE MACHINERY
- Dry Mixer
- Dry Mixer Double Cone Blender
- Wet Mixer
- Wire Straightening & Cutting Machine
- Briquetting Press/ Slug Press
- Wire Feeder Havelock with VFD
- Extruder Horizontal
- Extruder Vertical
- Conveyor With VFD
- Online Printing Unit
- Baking Oven Low & High Temperature
- Wet Flux Reclamation Machine
- Shrink Wrapping Machine Carton Box
- Wire Washing Machine
- Broaching Machine
- Wire Stripping Machine
- Wire Cleaning Machine
- Flux Sieving Machine
- Microscope
- Profile Projector
- flux Cored Wire Machine