FLUX CORED WIRE MACHINE

BASIC TECHNICAL DETAILS AND LIST OF MACHINES FOR MANUFACTURING OF JOINING FLUX-CORED WIRE LIKE E 71T-1 (1.20MM)

BASIC PARAMETERS AND METHOD
The end diameter of Joining flux cored wire1.20mm
Strip MaterialLow carbon Mild steel strip
Strip width12.00mm
Strip thickness0.80mm
FLUX FILLING RATIO12 TO 18%
Method of foldingBUTT
Production capacity2000 to 2500kgs per shift (12 HOURS).

OUTLINE OF PRODUCTION PROCESS PLAN

We’ve innovatively designed a comprehensive line comprising 11 stations of a forming machine unit alongside a 3-head 600-diameter wire drawing and take-up unit. This integrated system efficiently processes strips through various stages at the forming station: cold bending, “U” forming, flux filling, and closure using the butt-type method. Following closure, the wire diameter undergoes reduction via forming rollers before advancing to the 3-head 600-diameter drawing and take-up unit, spooling the wire onto a bobbin. Subsequently, the wire transitions to the second line, featuring a 10-head 400-diameter drawing process meticulously tailored to achieve the desired finished wire size. Our Flux Cored Wire Machine technology expertise, spans as a Flux Cored Wire Machine manufacturer and Welding electrode flux exporter, ensuring precision and efficiency in welding electrode flux production.

LIST OF MACHINES

LINE-1

(FORMING UNIT WITH 3 Head drawing unit)

  • Strip Pay off the unit to Forming unit (Dia 800 Bobbin)
  • Online strip cleaning unit
Forming Unit 
Total no of stations 11 nos
Online flux filling unit(700W servo motor with drive) Filling rate: 12-20%.
Take up unit. (Dia 800 Bobbin)
Entire forming unit is operated by touch screen and each roller speed
Can be adjusted by VFD.
one set of Main rollers (150-160 mm dia) one set of guide rollers will be supplied.
  • Dia 600 -3 head drawing unit. The speed is automatically adjustable using sensors and VFDs.

  • Take up unit. (Dia 800 Bobbin) A touch screen operates the entire LINE-1. (HMI and PLC)

LINE – 2

(10 Head drawing unit-400 dia )-(2000 kgs/12 hours shift)

  • Wire pay-off unit. (Dia 800 bobbin)

  • Dia 400 -10 head drawing unit. The speed is automatically adjustable using sensors and VFDs.

  • Take up unit. ( Dia 630 Bobbin)

A touch screen operates the entire LINE -2. (HMI and PLC)

The following machines are also required for production
Flux mixing unit-1 no250 KGS/CHARGE
Flux Drying oven—1 no200 KGS /CHARGE
Strip and wire But welding machine3 nos
Stem Fixer 1 no
DIN 800/630 Bobbins20 nos each
Oven for wire baking 1 no-1000 TO 1500 KGS /CHARGE
Pointing machines2 nos
Strip Winding unit 1 no
Shrink wrapping machine 1 no
Vaccumm packing machine 1 no
Weighing machine3 nos
Precision Layer winding Machine1no

Flow Chart